Help with End Table Leg/Apron attachment


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I'm planning on building some "floating" top end tables for my brother. He likes the design of the floating top table from Wood Magazine #206, Sep 2011. Here is the image from woodmagazine.com.

http://ep.yimg.com/c...e_2195_31704310

Per the magazine, the leg/apron attachment is mortise & tenon and that's where my issue lies.

My brother and I live almost 2000 miles apart, and I can't for the life of me figure out how to make the legs detachable for shipping. I'd prefer to keep the outside edges clean, I don't want to use screws and plugs.

Any ideas?

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Hmm, maybe ship a clamp with it all and have your brother glue it up; I don't know what parts are needed for the floating top but if all you're concerned about is the leg-apron joint, that may be a solution. With one clamp, he can glue 2 legs with 1 apron board, repeat the next night, then everything together.

If that's not a viable solution...

First thought is to put a sliding dovetail on the ends of the apron boards and a dovetail slot in the legs so you insert from above. The consideration there is that the top of the legs look angled. Without a better enlarged picture of the top of the legs, Im not sure how to address that. But, maybe that's easier for you to address with a possible design change than the issue of detachable legs. You also wouldn't want the dovetails to be big and centered. Shallow and wide will work, but off-center to keep as much meat on the inside corner of the leg or it will snap off.

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If you HAVE to break it down, pocket screws may be easier to hide.

Keep in mind the completed table may be lighter than you expect, and with some foam reinforcement / protection, may be easier to box than expected. You could use blue or pink foam to create corner protection, as well as a "spreader" insert between the ends of the legs. Alternatively, could also screw a 1/2" plywood square into the end grain of the leg bottoms, for removal at destination.

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I'd assemble and glue each pair of legs with one apron and leave the glueup of the two subassemblies to your brother. You can then pack the tables into a flat package that UPS or Fedex would accept. A small bottle of TiteBond and a band clamp would be all he needs to complete the job.

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